To meet the requirements of the national "Guidelines on Promoting Ultra-Low Emission Transformation in the Cement Industry", CCSP Group has leveraged digital and intelligent technologies to address long-standing environmental challenges in cement manufacturing. The company has successfully developed an Ultra-Low Emission Environmental Management Integrated Platform, covering the entire production process—from raw material preparation and clinker calcination to final product transport.
The platform delivers targeted solutions for three critical scenarios: organized emissions, fugitive emissions, and clean transportation, fully aligning with the national goal of "whole-process transformation across the entire industrial chain." By enabling real-time monitoring of key indicators such as nitrogen oxides at kiln tail (≤50 mg/m³) and particulate matter (≤10 mg/m³), the platform has achieved three major technological breakthroughs. It is designed to help 50% of cement plants meet ultra-low emission standards by 2025 and 80% by 2028.
1. A Full-Spectrum Environmental Sensing System
The platform integrates a high-precision sensor network-featuring LiDAR, infrared thermal imaging, and 3D GIS digital twin technology-to visualize the spatial distribution of all pollution sources across the plant.
- 300+ data acquisition points deployed throughout the facility
- Real-time capture of emission behaviors from crushers, rotary kilns, and other critical equipment
- Particulate matter monitoring precision as high as 0.1 mg/m³
These capabilities establish a multi-dimensional sensing matrix for comprehensive environmental visibility.
2. Intelligent Diagnostic Center for Predictive Environmental Control
Powered by advanced AI algorithms, the platform constructs pollutant tracing and diffusion models, enabling:
- 72-hour emission dispersion simulations
- Real-time prediction of emission trends
- A proprietary Environmental Health Index (EHI) evaluating 4 major categories and 12 environmental KPIs
The system automatically generates corrective action reports covering equipment energy optimization, clean transport planning, and process improvement recommendations.
3. A Closed-Loop Management and Control Mechanism
The platform integrates a complete "Monitor → Early Warning → Mitigation → Verification" cycle, featuring:
- 24/7 intelligent monitoring with a three-level alert system for 20+ risk scenarios including abnormal emissions and equipment failures
- Smart clean transport scheduling, using GPS fleet tracking to reduce empty trips and automatically verifying vehicle emission compliance (China VI / New Energy)
- Automated equipment linkage, adjusting the SNCR denitrification system via DCS to maintain ≥90% NOx removal efficiency.
Proven Results Across Major Cement Groups in China
The Ultra-Low Emission Environmental Management Integrated Platform has been successfully implemented in dozens of large cement enterprises nationwide, delivering significant improvements:
- Environmental compliance rate increased to 99.6%
- Over 20 million RMB in annual environmental penalty risks avoided
- Clean transportation ratio increased to 85%
- Qualification for multiple local government environmental subsidies
The platform has become a benchmark solution for green, intelligent, and compliant cement production.
If you would like to optimize your cement plant's emission performance with reliable industrial technologies, CCSP is ready to support your transformation.
